Family Overview
Our versatile range of solutions for production of gears, splines, and racks consists of multiple tool families. This range includes a wide assortment of insert geometries and grades, and can be used to machine different profiles (including DIN 5480, DIN 3960, and ASA B5.15-1950 standards).
Our solutions are typically based on standard Carmex tool holders, and tailor-made inserts. This allows us to achieve short delivery times – while maintaining maximum flexibility. All tools come with fully ground, highly-accurate profiles.
Every gear/ spline application has its own geometry and specifications. In order for us to be able to provide the best possible solution, we need to know the gear / spline standard, and whether a solid carbide or an indexable tool is preferred. Additionally, we need a complete drawing of the required gear / spline standard, including the following information:
- Shape of tooth
- Number of teeth
- Major, pitch, and minor diameter
- Quality requirements
- Gear / spline material
Below is a list of families / lines, from which a solution for a gear milling application can be sourced. For additional information, see the following brochure:
![Image](https://carmex.com/wp-content/uploads/2019/09/gear-milling-u-type-drawing.jpg)
U-TYPE INSERTS
These inserts and matching holders are especially well-suited for machining relatively large profiles, and high-powered cuts.
Features:
- Shell mill or weldon shank holders
- Up to three cutting edges per insert
- High precision insert pockets and tips to ensure small run-outs
![Image](https://carmex.com/wp-content/uploads/2019/09/gear-milling-v-type-drawing.jpg)
V-TYPE INSERTS
Features:
- Up to three cutting edges per insert
- High precision insert pockets and tips to ensure small run-outs
![Image](https://carmex.com/wp-content/uploads/2019/09/gear-milling-mti-drawing.jpg)
MTI - MINI MILL-THREAD
Solid carbide tools for improved rigidity and stability. These tools are especially useful when dealing with small and medium profiles.
Features:
- 3 to 6 cutting edges
- High-performance grades
![Image](https://carmex.com/wp-content/uploads/2019/09/gear-milling-cmt-drawing.jpg)
CMT VERTICAL MILLING
Vertical gear milling cutters with indexable inserts. These cutters support internal coolant, helping to avoid chip buildup during operation.
Features:
- 3 to 4 cutting edges
- To be used with standard steel or carbide shank CMT tool holders
![Image](https://carmex.com/wp-content/uploads/2019/09/gear-milling-cmt-multi-drawing.jpg)
CMT MULTI FLUTE
Vertical cutters with multiple spiral flutes for high performance, and smooth cutting action. These cutters support internal coolant, helping to avoid chip buildup during operation.
Features:
- 6 to 8 spiral flutes
- To be used with standard steel or carbide shank CMT tool holders